Core is a new technology that can be applied to Tonello washing and dyeing machines capable of creating uniform or contrasting effects on both denim and ready to dye garments. It can also be used to apply a wide range of products in a fully automatic way.
Core is a special technology capable of creating uniform or contrasting effects that go beyond fleeting fashions to bring out the full potential of the garment. The process is rapid, completely automatic and programmable. It ensures top performance and is applied inside the machine, requiring no special preparation or tying. Core is fully interfaced with the machine and can be implemented in any production cycle without interrupting the process. Core also drastically reduces water use: for the first time, it makes it possible to create special dyes with extremely low environmental impact, with a 1:1 liquor ratio. Core goes beyond the fashion-effect and frees up the full potential of a garment, for it can also apply particularly high-performance products based on needs and the desired outcome, like eco-softeners, resins for 3D whiskers, water and oil repellent products, antibacterial products etc.
The ECOfree 2 system allows you to treat your garments with ozone both in water and in air. Thanks to adopting cold plasma generators we are also able to obtain higher concentrations of ozone with lower oxygen and electrical energy consumption compared with traditional systems.
NoStone® is the new denim-washing system developed by Tonello in collaboration with Levi Strauss & Co. It is designed to overcome the economic, mechanical and environmental limitations of the stone-washing process.
After NoStone®, Water Brush, and Core, denim washing has reached a crucial turning point with UP. UP patented technology reduces the liquor ratio to unparalleled levels, saving water and energy and making water filling and draining faster. UP is a revolutionary innovation applicable to all existing Tonello machines, including the least recent.
G1 Lab is the Tonello way of sampling: a truly compact washing and dyeing machine that faithfully simulates real production processes, for testing and perfecting recipes and processes before implementing them on a large scale.